Spring engineering has its own unique language. As part of a global spring group, Lesjöfors Heavy Springs know that certain terms within the industry’s glossary of spring terminology have differing geographical nuances.

We work in partnership with our customers and our aim, by simplifying our spring terminology, is to ensure all customers secure the right spring for the right application at the right price.

Below is an A to Z snapshot of common terms, which we hope acts as a piece of educational support in your spring toolkit – wherever you are in the world.

Glossary of Spring Terminology and Definitions

Jump to letter: A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

A

Anneal

A form of heat treatment increasing the plasticity of wire.

Angular relationship

The location of the tension spring hooks/loops or torsion spring legs to each other.

Types of Torsion Springs
B

Banana spring

A spring shaped like a banana. Also called a sideload spring – the shape counteracts lateral forces.

Barrel spring

See convex.

Buckling

A predictable point at which a compression spring will bend (buckle) laterally.

Baking

Another term for heat treatment is usually applied to post-plating processes.

C

Chassis spring

Compression springs designed for automotive suspension systems.

Cold coiling

Coiling using pre-hardened wire and then stress relieving via heat treatment to remove detrimental stresses introduced via coiling. Used for wire diameters up to <22mm. Find out more about cold coiling.

Compression spring

A compressed helix shape allows resistance to compressive forces. Find out more about compression springs.

Compression spring line drawing infographics

Convex

A spring with a larger diameter in the middle than at the ends.

Concave

An hourglass shape with a smaller diameter coil in the middle.

Conical

Coiled in increasing or decreasing outer diameters, providing an almost cone shape.

Closed ends

Where the ends of the compression spring are progressively closed so that the end of the coil tip touches the first coil.

Closed & ground ends

As in closed ends (see above) but with the addition of a ground flat surface that enables the spring to have a flat load bearing surface.

Close length

See solid height.

Close wound

Springs in which the wire of the coiled portion is touching, generally tension and torsion springs.

Coils

The number of coils in a spring’s length.

Coil bound

When some or all of a compression springs coils are touching under compression.

Creep

A time dependant and permanent deflection increases at a constant load resulting in decreased forces. With a constant load applied, the spring will compress more over time.

D

Deflection

The distance over which a spring is compressed from one point to another, I.E. Fl to l1, l1 to l2.

Dual rate pitch

A spring with a pitch geometry that allows the transition from the original rate to a higher rate at a defined transition point.

E

Elasticity

The property of spring-forming materials allows them to bend and return to their original shape. The maximum value is called the elastic limit.

F

Free angle

The angular value between two legs of an un-loaded torsion spring.

Fatigue

The measure of the expected life of spring, usually measured in cycles per million.

Frequency

The number of cycles per second a spring operates.

Free length

The length of a spring, when not loaded.

G

Ground ends

The finishing of the ends of spring by grinding to create a flat load-bearing surface. Usually, 270° of the end coil is ground flat.

H

Heat treatment

Process in which to change the properties of a spring material or relieve detrimental stresses.

Heavy springs

With wire coiling diameters of up to 65mm, heavy-duty springs are the largest and strongest of the coil spring range and are designed and manufactured to manage the extreme demands of their application. Find out more about heavy springs.

Hooks & loops

Tension springs feature hook and loop end formed from the spring body.

Compression spring line drawing infographics

Hourglass spring

See concave spring.

Helical spring

See compression spring.

Helix shape

The shape of a compression spring.

Hot coiling

The process of heating wire to approximately 900 degrees celsius, coiling, then quenching in oil and tempering, allowing extremely large diameter spring material to be coiled and tight index coiling to be achieved. Learn more about hot coiling.

I

Initial tension

The force required to separate the closed coils of a tension spring.

Inner diameter (id)

The inside measurement of a coil spring body.

L

Load

Force given at a specified length or angle.

M

Mean coil diameter

The measurement of the coil spring body to the centre of the wire, e.G. Id + 1 wire diameter.

Modulus of rigidity

A factor of rigidity of spring material measured in kn/mm2.

N

Nesting springs

Two or more springs are ‘nested,’ I.E. A smaller spring sits inside the inner diameter (id) of a larger spring. This provides increased force/rate over a smaller length.

O

Open ends

Compression spring ends to maintain the open pitch and does not meet the next coil.

Open ends ground

As open ends but with a portion ground flat to the axis of the spring.

P

Pitch

The distance between each coil in an open wound spring, such as compression springs. See variable pitch and dual rate pitch.

Pig tail

Compression spring with the end coils reduced in diameter to the centre of the body.

Powder coating

Electro-statically applied polymer powder which is then cured to form a high-strength flexible coating.

Plating

Process in which a spring has an additional finish applied for beneficial properties, usually to aid corrosion resistance.

Patenting

The process of forming spring wire by annealing and then rapidly quenched in either molten lead or air @ 500°c. This creates a very fine grain structure that has both high strength and good ductility.

Plain ends

See open ends.

Pre-stress

When a compression spring is compressed to a solid length to intentionally take the material past, it’s the elastic limit and introduces plastic deformation. This aligns the beneficial stresses in the material to actually help the spring achieve a longer fatigue life. Pre-setting also reduces the amount of loss of length in service.

Pre-set

See pre-stress (above).

Progressive rate

A rate that increases in proportion to increased deflection of a compression spring

R

Rate

Spring force gave over a defined deflection, I.E. 200 n/mm, 100lb/f.

Relaxation

Influenced by temperature/design stress/time, relaxation is the gradual decrease of force from a spring with no appreciable change in spring rate.

Residual stress

A stress that is introduced during any working of the material, e.G. Coiling or forming a torsional leg bend. See cold coiling.

S

Shot peening

A method of introducing beneficial compressive stress to the material's surface. This increases fatigue life by stopping the formation of cracks that will grow and lead to failure.

Scrag

See pre-stress.

Set

A change of length by overstressing the material past the material elastic limit. To take a set on a compression spring would mean a permanent and irreversible loss of length.

Spring index

The ratio of the mean coil diameter to the wire diameter.

Solid height

The height of a compression spring when fully compressed. See coil bound.

Spring calculator

Software used to calculate spring designs and associated stresses/fatigue performance.

Slenderness ratio

Ratio of length to mean diameter.

Squareness

The measurement in degrees of the spring ends @ 90° to the spring axis.

Square ends

See ground ends.

Stress relief

Heat treatment removes the detrimental residual stresses introduced by forming the spring.

Stress ratio

The relation between minimum and maximum stress.

T

Tension spring

Also known as an extension spring, coiled close together and designed to give a pull force through an end fitting or loop when extended. Find out more about tension springs.

Tension Spring characteristic infographic showing spring stretching

Torsion spring

A coiled spring designed to have a rotational or twisting motion that exerts a force. Find out more about torsion springs.

Torque

A force as a product of a change in a rotational motion. See torsion spring.

Tempering

Heat treatment to reduce the hardness of hardened steel back to below a critical level. See hot coiling.

Total number of coils

The number of coils in the spring, normally decimalised I.E. 5.75.

Travel

The amount of available deflection from a compression spring. See solid height.

V

Variable pitch

A description of a varied geometry spring. See dual rate, progressive rate.

W

Wire diameter

The distance between the outer edges of wire material.

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